Smokehouse Rack Cart Washer Series

SCW-580 | 360° Continuous Rotation + 3D Spray Dual System | Steam Heating & Intelligent Temperature Control | Sanitary SUS304 Design

Product Introduction

Smokehouse rack carts are among the most difficult items to keep clean in a meat or poultry plant: after every cooking, smoking or cooling cycle they carry fat, protein residue and smoke deposits, and every wheel and shelf gap can become a hygiene risk if cleaning is inconsistent. For plants operating under HACCP and GMP programs, a dedicated, mechanically validated cart washing process is a fundamental part of the plant hygiene system — as essential as personnel hygiene at the entrance.

The Henger SCW-580 smokehouse rack cart washer applies the same sanitary engineering philosophy that defines our hygiene equipment range: full SUS304 construction, a wash process designed for repeatable, verifiable results, and water management that separates recirculated wash water from the final clean water rinse. A 360° continuous rotation frame combined with a 3D spray dual system ensures every surface of the cart is reached without dead zones, while steam heating with intelligent temperature control keeps wash water at sanitizing temperature.

As part of a complete plant hygiene concept, the washer works alongside Henger personnel hygiene equipment — hand washing stations, boot washers and air showers — to close the loop between people, tools and transport equipment.

  Core Advantages

· Sanitary SUS304 Construction: The machine body is built entirely from SUS304 stainless steel with smooth, easy-to-clean surfaces, designed for the wet, high-humidity environment of food plant wash areas and daily wash-down routines.

· 360° Continuous Rotation: A 1.5 kW variable-frequency gear motor drives the rotating frame, turning the cart smoothly through every spray zone so that all sides, shelves and undersides are cleaned evenly in one cycle.

· 3D Multi-Dimensional Spray System: Strategically arranged nozzles deliver multi-angle coverage inside the wash chamber, eliminating the blind spots that fixed spray systems often leave on complex cart structures.

· High-Pressure Main Wash: A 22 kW pump with a dedicated piping system delivers the flow and pressure needed to strip heavy fat, protein and smoke residue from cart surfaces.

· Steam Heating & Intelligent Temperature Control: Steam heating piping in the circulation tank, managed by an intelligent temperature control system, maintains high-temperature wash water for effective sanitation and stubborn soil removal.

· Hygienic Water Management: A 3.0 kW circulation pump with filtration equipment reuses wash water for the main wash steps, while a separate clean water tank guarantees a fresh final rinse — a clear physical separation between wash and rinse water.

· Controlled Chemical Dosing: A dedicated dosing pump feeds cleaning agent into the wash circuit at a controlled rate, supporting a consistent foaming step and repeatable, auditable cleaning results.

· Exhaust & Heat Dissipation: An exhaust fan plus a cooling fan remove steam and dissipate heat from inside the machine, protecting internal components and supporting a safer wash area environment.

Technical Specifications

  Working Principle

1. Cart Loading: The smokehouse rack cart is pushed into the wash chamber and secured on the rotating frame.

2. Circulation Water Wash: Filtered recirculated water, heated by the steam heating system to the set temperature, is sprayed at high pressure by the 22 kW main wash pump to remove loose soil and heavy residue.

3. Foaming: The dosing pump injects cleaning agent into the circuit, applying foam evenly over the rotating cart to break down fat and protein deposits.

4. Rotation Cleaning: The 1.5 kW variable-frequency gear motor rotates the frame continuously through 360°, exposing every surface of the cart to the 3D spray system.

5. Second Circulation Wash: Circulation water washing is repeated to flush away foam and loosened contaminants from all angles.

6. Clean Water Rinse: Fresh water from the clean water tank performs the final rinse, leaving the cart free of chemical and soil residue.

7. Steam Exhaust & Heat Dissipation: The exhaust fan and cooling fan remove steam and heat from the chamber, allowing safe door opening and cart unloading.

8. Cart Unloading: The cleaned cart is removed, ready to return to the production line, and the machine is ready for the next cycle.

Application Scenarios & Industry Cases

The SCW-580 rack cart washer serves plants where cart hygiene directly affects product safety: smoked and cooked meat plants cleaning smokehouse racks after each thermal cycle; sausage, ham and bacon lines where carts move product through cooking and cooling; poultry plants handling evisceration and portioning carts; and central kitchens or ready-meal factories with combi oven and blast chiller carts. Positioned in the wash area between production and logistics, the machine helps plants standardize cart hygiene, reduce manual cleaning labor and support HACCP/GMP audit requirements.

Many customers deploy it together with Henger personnel hygiene equipment — hand washing and sanitizing stations, boot washers, sole washers and air showers — so that people, carts and tools are all covered by one coherent hygiene concept. Cart dimensions and cycle time can be reviewed with our engineering team to match your line configuration.

Qualification & Factory Strength

Henger Manufacturing (Shandong) Machinery Technology Co., Ltd., founded in 2018, is a professional manufacturer of food processing and hygiene equipment, serving customers in domestic and overseas markets. With over 60 invention patents and an engineering team with more than 15 years of industry experience, Henger designs equipment around the practical hygiene demands of modern meat, poultry and dairy processing plants.

Our factory is located in the High-Tech Zone of Binzhou, Shandong Province, with in-house sheet metal fabrication, machining, welding, polishing and electrical assembly workshops. This vertically integrated manufacturing capability allows us to control quality from raw material to final assembly, support CE and ISO 9001 certification requirements, and deliver both single machines and complete hygiene equipment sets on a reliable schedule.

 Frequently Asked Questions (FAQ)

Below are the questions we hear most often from processing plants evaluating a rack cart washer. For anything not covered here, our engineering team is ready to help.

Q: What cart sizes can the SCW-580 rack cart washer handle?

A: The standard chamber is designed for rack carts up to 1000 × 1000 × 2000 mm, with a capacity of 20-30 carts per hour. If your carts differ in size or design, our engineering team can review the drawings and adjust the chamber and rotating frame accordingly.

Q: Can the power supply be adapted to my local voltage?

A: Yes. The standard configuration is 3-phase 380V 50Hz, and the electrical system can be customized to match your local power supply on request.

Q: How does the machine support our HACCP hygiene program?

A: The washer replaces variable manual cleaning with a controlled, repeatable process: high-temperature washing managed by intelligent temperature control, controlled chemical dosing, and a final rinse with fresh water from a separate clean water tank. This gives your hygiene team a consistent, documentable cleaning result for every cart.

Q: How does the machine save water during operation?

A: Wash water is collected in the circulation tank, filtered and reused for the main wash steps by the 3.0 kW circulation pump. Only the final rinse uses fresh water from the clean water tank, which significantly reduces overall water and heating energy consumption.

Q: Is steam supply required for this machine?

A: The circulation tank is equipped with steam heating piping, so a plant steam connection is recommended for the high-temperature wash. If steam is not available on site, please consult our sales team for alternative heating options.

Q: What cleaning agents can be used, and how are they dosed?

A: The machine is equipped with a dedicated dosing pump that injects cleaning agent into the wash circuit at a controlled rate during the foaming step. The agent type and concentration should be selected according to your soil conditions and chemical supplier's guidance.

Q: What maintenance does the machine require?

A: Routine maintenance includes cleaning the filtration equipment in the circulation tank, checking nozzles for blockage, and inspecting pumps and fans on a regular schedule. The SUS304 body and open structure make daily wash-down straightforward.

  Contact Henger for Your Hygiene Solution

Whether you need a single rack cart washer or a complete plant hygiene concept covering both equipment and personnel, Henger can configure the machine to your cart size, capacity target and site utilities. Send us your cart dimensions and layout, and our engineering team will respond with a tailored proposal.

Inquire Now — Email: info3@hengerchina.com | Tel/WhatsApp: +86 188 5430 1052

Disclaimer: Due to continuous equipment updates, parameters and component brands may vary. The images and specifications on this page are for reference only. Please consult our sales team for details.

免责声明：因设备更新等原因可能出现参数差异或部件品牌差异，图片和参数仅供参考，详情请咨询销售。