Product Introduction

The Henger Technology Meat Trolley Washer is a fully automated cleaning system engineered for meat processing facilities that require thorough, hygienic cleaning of 200L standard meat trolleys. Combining high-pressure washing, precise rinsing, and electronic detergent dosing into a single automated cycle, it reduces manual labor while maintaining consistent surface cleanliness across the trolley body.

Constructed entirely from SUS304 stainless steel with a 2.0 mm wall thickness, the machine features a rotating spray arm designed for full-coverage cleaning, an integrated closed-loop water filtration and recycling system, and PLC automated control with photoelectric safety sensors. Capacity, pump configurations, steam heating, and control systems can be customized to match specific facility layouts and throughput targets.

Core Advantages

• SUS304 Stainless Steel Construction: Full machine body built with 2.0 mm thick SUS304 stainless steel, offering corrosion resistance suitable for food safety environments.

• 360-Degree Rotating Spray Arm: Delivers all-round coverage designed to reach interior and exterior surfaces during each wash cycle.

• Dual-Chamber Design: Separate washing and rinsing chambers support a progressive, multi-step cleaning sequence.

• Closed-Loop Water Circulation: Integrated filtration recycles wash water between cycles, reducing overall water consumption.

• Electronic Detergent Dosing: Automated chemical injection supports consistent, controlled cleaning parameters.

• PLC Automated Control: Coordinates loading, washing, rinsing, and unloading sequences with minimal manual intervention.

• Photoelectric Safety System: Optical sensors monitor safety zones and halt operation automatically if a protected area is breached.

• Self-Cleaning Function: A built-in auto-clean cycle flushes internal chambers and spray components between production runs.

Technical Specifications

Equipment Detail Display

Working Principle

The cleaning cycle follows a structured sequence to ensure consistent trolley sanitation:

1. Loading Section: The operator positions the 200L meat trolley onto the loading platform.

2. Chamber Entry: The trolley advances into the sealed washing chamber.

3. Rotating Spray Wash: The rotating spray arm activates, delivering high-pressure water across interior and exterior surfaces.

4. Detergent Dosing: The electronic dosing system injects a precise amount of cleaning agent into the wash cycle.

5. Water Filtration & Recirculation: Wash water passes through the integrated filtration unit and recirculates for reuse.

6. Rinsing Stage: The trolley transfers to the rinsing chamber, where fresh water removes remaining detergent and residue.

7. Unloading: The cleaned trolley advances to the unloading station, ready for immediate reuse.

8. Optional Self-Cleaning: The machine can run an internal self-cleaning cycle between production runs.

Application Scenarios & Industry Cases

The equipment is applicable across a range of meat and food processing environments:

• Meat Trolley Cleaning: Removes blood, fat, and tissue residue from 200L standard meat trolleys used in beef, pork, and lamb slaughter plants, as well as cutting and deboning rooms.

• Poultry Transport Cart Washing: Cleans feathers, blood, and organic waste from poultry transport trolleys in poultry slaughter and processing facilities.

• Meat Cart Sanitization: Washes carts used for offal, bone, and by-product collection in slaughterhouse by-product processing areas.

• Food Factory Material Carts: Cleans 200L trolleys used for raw material transport in large-scale food processing plants and cold storage logistics.

• Rendering Plant Trolley Washing: Removes grease and residue from trolleys used in rendering and fat processing facilities.

• Distribution Trolley Cleaning: Sanitizes trolleys used for finished product transport between processing zones in distribution centers and central kitchens.

Qualification & Factory Strength

Henger Manufacturing (Shandong) Machinery Technology Co., Ltd. is a professional manufacturer specializing in clean industrial machinery for the food and meat processing sectors. We provide factory-direct solutions with optimized production efficiency for global processing partners.

Our production facility utilizes precision stainless steel fabrication processes to ensure consistent build quality. All Henger Technology equipment undergoes factory testing before shipment and carries CE, ISO9001, and SGS certifications, meeting international hygiene and safety standards.

Frequently Asked Questions (FAQ)

Q: What size carts can this machine handle?

A: The standard model is designed for 200L standard meat trolleys with a maximum lifting height of 2,160 mm. Non-standard cart sizes can be accommodated through custom chamber and spray arm configurations.

Q: How many carts can be cleaned per hour?

A: Up to 60 carts per hour. Actual throughput may vary depending on soil level and selected wash cycle duration. For higher volume requirements, multi-unit installations or customized configurations can be discussed.

Q: What type of heating is used?

A: Steam heating at 30 kW, requiring a supply pressure of 0.1 MPa and consuming approximately 100 kg of steam per hour. Alternative heating options can be discussed for facilities without a steam supply.

Q: How does the water recycling system work?

A: Wash water passes through an integrated filtration unit that removes debris and organic particles, then recirculates back into the wash cycle. Fresh water is used only for the final rinse stage, reducing overall water consumption.

Q: Is the machine safe for operators?

A: Yes. A photoelectric safety system monitors safety zones and automatically stops the machine if a person or object enters a protected area. Integrated safety guardrails and PLC automation further reduce manual intervention requirements.

Q: Does the machine clean itself?

A: Yes. The built-in self-cleaning cycle flushes and sanitizes the internal chambers, spray arms, and filtration system after production runs, supporting consistent hygiene standards and extended equipment service life.

Contact Henger Technology for Your Custom Solution

For a detailed technical proposal or a factory-direct quotation, please contact our engineering team. We offer free layout drawings and customized configuration plans based on your facility's specific throughput and space requirements.